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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
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Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
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All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
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Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
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World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
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Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
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Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
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Boeing demonstrates new autonomous anti-jamming capabilities for U.S. Space Force satellites

A U.S. solider uses a communication terminal during a network evaluation event in White Sands, NM. Boeing's PTS-P anti-jamming tech recently proved it can allow U.S. and allied forces to maintain connectivity in contested environments by autonomously re-shaping beams to null adversary jamming attempts. [Credit: U.S. Department of Defense photo by Claire Schwerin]

 

 

 

 

Engineers at Boeing recently demonstrated a new, autonomous technology that can successfully prevent jamming attempts on U.S. Department of Defense satellite communications (SATCOM). The test was conducted on the U.S. Space Force's Protected Tactical SATCOM Prototype (PTS-P), showing how this technology can provide secure communication in contested environments.

"Maintaining communication with our deployed forces during hostility gives us a tactical edge on the battlefield," said Justin Bruner, PTS-P Program Manager at the U.S. Space Force. "Our adversaries are always attempting to deny our ability to communicate. On-board, autonomous, real-time nulling of jammers greatly enhances our resiliency, ensuring the United States and our allies can provide our warfighters with secure, reliable communications in a contested environment. Boeing has made significant strides in the development and execution of a nulling algorithm with flight-like firmware, demonstrating agile anti-jam capability. PTS-P and all of our Protected Anti-Jam Tactical SATCOM (PATS) programs are critical to this effort."

PTS-P will provide space-based processing of the Protected Tactical Waveform (PTW), the U.S. military's jam-resistant waveform. Boeing's solution uses software-defined beam shaping to geolocate and actively suppress jamming in real time, with thousands of data points gathered every second.

Boeing engineers recently demonstrated its space-based smart antenna technology, which detects enemy jammers and autonomously reshapes a satellite's beams to suppress hostile jammers while maintaining communications with the friendly-force PTS terminals. Boeing's system brings communication to the warfighter at closer range to the enemy. [Credit: Photo courtesy of Boeing]

 

 

 

 

The hardware-software integration demonstration featured a number of simulations where an adversary attempted to block a user's communication, including situations with numerous simultaneous jamming attempts. In every simulation, the Boeing-built prototype autonomously mitigated highly dynamic jamming attempts and preserved connectivity, including situations where the user was in close proximity to the interference source.

The U.S. Space Force has dubbed PTS-P a "pacesetter program" to signify the rapid prototyping approach and quick delivery timeline under the Space Enterprise Consortium's (SpEC) OTA contracting mechanism. Additional PTS-P hardware and software demonstrations are planned in the coming months, with host vehicle integration set to begin early next year.

"The Space Force understands these rapid prototyping programs are needed to maintain technical and space superiority," said Troy Dawson, vice president, Government Satellite Solutions at Boeing Defense, Space & Security. "We are innovating to meet the needs of the evolving threat. This requires us to try things that we've never tried before, moving quickly, failing quickly, and ultimately fielding first-of-its-kind technology that is ready for the rigors of the battlefield. Our efforts on PTS-P are setting the pace and blazing a trail that I anticipate many more national security programs will follow."

Boeing's PTS-P solution is scalable and hostable on both commercial and government space vehicles. The team has completed several hardware and software demonstrations, working toward a 2024 launch and ensuing on-orbit demonstrations.

Source: Boeing

Published November 2022

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